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Accelerating the Future: Electric Vehicle Servicing Lab Setup at Amara Raja Advanced Cell Technologies Private Limited

In a significant leap toward future-ready skill development, SkyySkill Academy has successfully established a state-of-the-art Electric Vehicle (EV) Servicing Lab at Amara Raja Advanced Cell Technologies Private Limited, one of India's leading industrial powerhouses. This collaboration marks a new milestone in preparing the next generation of technicians and engineers for the fast-growing electric mobility sector.


Technicians working in a modern Electric Vehicle Servicing Lab with battery systems, diagnostic tools, and EV components at Amara Raja Advanced Cell Technologies Pvt. Ltd.

Empowering the EV Ecosystem

The Electric Vehicle Servicing Lab at Amara Raja is not just a facility — it’s a hub for transformation. Built with cutting-edge tools and training modules, the lab is geared toward hands-on learning, real-time diagnostics, and in-depth knowledge of EV systems. From motor controllers and battery packs to regenerative braking and BMS (Battery Management System), every component is integrated into the learning framework.




Key Highlights of the Lab


Regenerative Charging and Braking Training System

  • Built-in DC power supply for standalone operations.

  • Integrated digital tachometer for real-time speed monitoring.

  • Control box made of high-grade FRP material ensuring safety and insulation.

  • Equipped with industrial-grade meters for accurate readings.

  • Diagrammatic layout provided for easy understanding of connections.

  • Designed to meet comprehensive safety standards.

2-Wheeler EV Simulator with Working Model and Live Data Display

  • Complete EV drivetrain model mounted on a real 2-wheeler chassis.

  • Hands-on training in wiring, fitment, and data extraction from a 3-phase out-runner motor.

  • Individual phase data monitoring, RPM measurement, and secondary component voltage tracking.

  • Smart speedometer with an integrated troubleshooting interface.

  • Comes with a 15Ah, 48V battery pack and charger for independent operation.

3-Wheeler Loader EV Simulator with Data Logging & Lighting System

  • Functional drivetrain setup on a bare 3-wheeler loader chassis.

  • Training modules include wiring, fitment, and data extraction from a 3-phase in-runner motor.

  • Allows for phase-level analysis, RPM and voltage measurement of key sub-systems.

  • Integrated smart indicator system with real-time fault diagnosis and troubleshooting.

Battery DIY Kit with Smart BMS – Li-Ion Phosphate Pack Assembly

  • One complete set for battery pack assembly and testing.

  • Additional practice kit for assembly, dismantling, and reassembly.

  • Includes tools and accessories: soldering iron with stand (2), hot gun, glue gun, cell holders, wire cutters, strippers, metal sheet cutter, multimeter, and insulation materials (Captain Tape, FRP Tape, Barley Paper).

  • Two Smart BMS units for live monitoring – one for assembly, one for practice.

  • Wiring kits for parallel and series connections.

  • Organized tool and cell trays provided (2 sets).

Cut-Section & Open Models for Hands-On Component Training

Mounted on instructional boards with stands and tables for live demonstration and hands-on exposure:

  • BLDC In-runner Motor (Open Section)

  • Hub Motor (Open Section)

  • Differential Cut Model

  • Controller (Open Section)

  • DC-DC Converter (Open Section)

  • Instrument Cluster (Open Display Model)

  • Different Cell Types (Cut & Open)

  • SMPS Charger (Open Model)

  • BMS (Cut Section)


Bridging Industry and Education

SkyySkill Academy has always championed industry-aligned learning, and this lab is another testament to that vision. The curriculum and equipment used in the lab are curated to meet the evolving needs of EV manufacturers, service stations, and R&D centers. The setup empowers trainees not just to understand theoretical concepts but to work directly with real-world EV technology.


Interested in Setting Up an Electric Vehicle Lab at Your Institution?


At Skyy Skill Academy, we specialize in establishing fully-equipped EV labs and conducting industry-oriented training programs. Contact us today to bring next-gen EV education to your institution!


Get in touch with us now!

Contact Number: 9348291070, 9237382498, 9237378472

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